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Using miniature gears, Ever-Power has designed and built unique, high accuracy mini gearboxes that can’t be found somewhere else. Our miniature gearboxes can be found in numerous configurations, including worm and wheel, cross axis helical, bevel, inline spur, and more. We are able to also provide custom micro gearboxes that were created and built to meet your specific specifications.
E mail us for the mini gearbox your application requires, or request a quote upon a customized micro gearbox.
Miniature Bevel Gearboxes | Micro Bevel Gear Drives | Mini Bevel Gearboxes
Miniature Cross Axis Helical Gearboxes | Cross Axis Helical Mini Gear
Cross Axis Helical
Miniature Shaft-to-Bore Worm Gearboxes & Speed Reducers
Miniature 4 Shaft Worm Gearboxes | Mini 4 Shaft Worm Gear Motors
4 Shaft Worm
Miniature Flange Worm Gearboxes | Micro Flange Worm Gear Drives
Miniature Inline Spur Gearboxes | Micro Inline Spur Acceleration Reducers
Micro Gearbox Options
Gearboxes are also known as reducers, gear reducers, rate reducers, equipment drives, and gearmotors. All conditions can be used pretty much interchangeably. Please note that the links for our small gear drives include info on the full selection of body sizes for that series or style.
Bevel Box Micro Equipment Drive
Our bevel package miniature equipment drives are software rated for the ideal balance of functionality and cost. Torque could be balanced to meet up your RPM and operating life requirements. Lightweight with low backlash performance (as little as 1°, with option of 1/2”).
Output torque: up to 7 oz.-inches
Low backlash: ≈1°, option of 1/2”
Rated for input boosts to 2,000 RPM
Temperature range: -5° to 175°F (-20° to 79°C); optional to -40°F (-40°C)
Cross Axis Helical Miniature Gearbox
Ever-Power’ miniature cross axis helical gearboxes provide relatively high amounts of thrust in a concise package. They provide an result shaft at 90° from the input, and are available in gear ratios from 1:1 to 40:1. Lightweight but durable, with machined aluminum housings and hardened alloy metal gears.
High efficiency: up to 88% at 1,000 RPM
Low backlash: as low as ≤30 arc minutes
Rated for input boosts to 4,000 RPM
“Left hand” models available
Miniature 2 Shaft Worm Gearbox
Our miniature 2 shaft worm gearmotors are engineered for ≤30 arc moments of backlash or better. Also called “shaft to bore gearboxes,” these devices provide a single insight shaft that protrudes from reverse sides of the housing; output is definitely a keyed bore. Standard solitary- and double-end shafts are available and supplied with keys and retainer rings. An array of equipment ratios and input sizes can be found to meet your preferences.
High efficiency: up to 86% at 1,000 RPM
Low backlash: ≤30 arc minutes or better
Available in ratios from 5:1 to 120:1
Rated for input boosts to 3,000 RPM
Miniature 4 Shaft Worm Gearbox
Every miniature 4-shaft worm gearbox from Ever-Power features precision-machined hardened steel gears, solid aluminium housings, and long lasting lubrication. They provide two insight shafts on opposite sides of the frame, with two output shafts perpendicular to the insight shafts. Our mini 4 shaft worm gear drives deliver high performance overall performance with low backlash.
High efficiency: up to 82% at 1,000 RPM
Low backlash: less than ≈2°
Available with equipment ratios from 1:1 to 32:1
Rated for input boosts to 4,000 RPM
Miniature Flange Worm Gear Drive
These micro flange worm gearboxes produce an output at 90° from the input. They deliver superior functionality in an amazing array applications and are built with small footprints, making them ideal for procedures where space is bound. They offer high efficiency with low backlash.
Gear ratios from 6.66:1 to 80:1
High efficiency: up to 83% at 1,000 RPM
Low backlash: only ≤4°
Max. input speed: 3,000 PRM
DC motor option available
Miniature Inline Spur Gearbox
Specially engineered for encoder applications, Ever-Power micro inline spur gear drives can be found in two frame sizes, and so are rated for speeds up to 3,000 RPM. Aluminium housings and stainless gears and shafts make these inline spur gearboxes hard and corrosion resistant, for your the majority of demanding applications.
Output torque: up to 125 oz.-inches
Low backlash: as little as 15 arc minutes
Available with gear ratios from 4.96:1 to 3600:1
Optional synchro cleats available
Compact Wormwheel Gearbox
These miniature correct angle worm gear reducers deliver superior performance with high efficiency, and feature rugged building for challenging power transfer procedures. Available in three gear ratios (5:1, 10:1, 20:1), our small worm gearboxes are built in extremely compact footprints for applications where space is bound.
90° output angle
Gear ratios: 5:1, 10:1, and 20:1
Up to 12.5 inch-lbs. of output torque
Max. input speed: 3,000 RPM
Compact footprint: 1.5” x 1.5” x 1.08”
Custom Miniature Gearbox
Ever-Power can engineer and produce a custom miniature gearbox to meet your unique specs. We can produce customized micro gearboxes in any configuration the application requires, with output torque levels as high as 900Nm. We are able to work from your gearbox designs, reverse engineer a preexisting unit, or help you develop an all-new style that delivers the performance you need. Demand a quote on a customized miniature gearbox or e mail us to discuss your unique requirements.
The Ever-Power Advantage: Little is No Big Problem
Broadest collection of small gear reducers
Greased for life
Modifications and special ratios available
Custom small gearboxes designed to suit
Input & Output Shafts
Input and output shafts with drive essential and retainer rings could be supplied to your specifications for any of our hollow bore miniature gearboxes. We provide a basic selection of single ended or dual ended shafts to assemble in these gearboxes. All gearbox shafts are given keys and retainer rings.
For P and PF series worm and wheel gearboxes make use of our P/PF gearbox shafts.
For E series crossed axis helical gearboxes use our Electronic gearbox shafts.
For F series spur gearboxes, contact our application engineers to discuss your particular needs.
We offer a broad selection of misalignment shaft couplings in ” and metric bore sizes. ” and metric precision surface shafts can be found from stock.
Die-cast zinc casing – Various models for hand operation
Compact Worm Gearboxes
4731 to 4742, 4746 to 4767
Perfect for use with crank handle
Main physical dimensions:
P/N 4731 to 4742 40mm x 40mm x 70mm
P/N 4747 to 4767 17mm x 35mm x 42mm
Wide variety of ratios from 1:1 to 30:1
1:1, 2:1 and 2.8:1 are not self locking, all other ratios are.
Max. output torques: 2 Nm to 17 Nm
Hand operation only
Direct coupling between servo electric motor and worm gear is among the essential strengths of EP worm gearmotors, which combine DC electric motor technology with exceptional durability and wear resistance. Engine and gearbox are designed as one single, compact unit. Because of their reduced current pull, these gearmotors deliver more accurate control of operating temperature and higher performance.
45 W to 250 W rated output power
Gearbox centre-centre size 31 mm and 33 mm
Aluminium gearbox casing
Case-hardened, tempered and ground worm
High tin bronze worm gear
Steel shaft planetary gearboxes
Case-hardened and tempered steel gears
Low noise Selection of coupling flanges
We deliver worm gearboxes, spur gearboxes and planetary gearboxes with or without integrated linear lead screw / ball screw adapted to our flexible modular concept.
Based upon this we are able to select a wide variety of standard customizations to meet up the requirements of various properties that are important for each application.
If your application takes a gearbox with some special house such as for example small dimensions or low weight in relation to power, high efficiency, quiet and vibration-free operation, extended life, high resistance to vibration, pressure or temperature, integrated linear screw, or a mixture of this kind of properties, our item range with more than 1000 different standard gearboxes is most likely a good start to have the ability to deliver a product that stands out in your favor.
Compact gearboxes are high-quality gearboxes for standard drives. The electric electric motor is integrated with the gearbox into a single unit (the first gear is on the electric motor shaft). Separate gearboxes for connection to conventional IEC motors may also be supplied on request.
Due to the complexity of the gearboxes’ configuration, they cannot be purchased inside our e-shop. Our professionals will be happy to help you create your selection. We are happy to send out you documentation or style the right set directly, on demand.
VANE MOTORS WITH GEARBOXES
Combinations feasible with all our vane motors
ATEX combinations possible
Stainless steel options possible
Special wishes possible
Ever-Power worm gearboxes possess earned a popularity to be an industry benchmark worldwide. Our achievement originated from our relentless drive for quality with state-of-the-artwork technology, all while offering worm gearboxes are inexpensive prices. High flexibility accorded through a wide choice of mounting options, shaft configurations and electric motor interfaces, makes the Ever-Power worm gearbox the default choice for the industry. The helical-worm and the double-worm version, with or without the torque limiter, soon add up to the advantage, creating a highly versatile drive system.
Ever-Power Worm gearboxes provide high torque with low velocity gear ratio. Being basic and compact in style, these gears can perform higher gear ratio compared to the helical gears. These worm reduction gears having screw type qualities act like helical gears, but its helix angle is typically comparatively bigger) and its body is generally quite lengthy in the axial direction. The gears in these gearboxes can be correct or left-handed dependant on the purpose.
Mounting option include universal housing, side flanges, foot (horizontal and vertical), shaft mounted with torque arm. Obtainable in Solid shafts (single or double), with torque arm or torque limiter.
EXCELLENT Geared Motors. Ever-Power gearboxes and geared motors will be the electro-mechanical key components for low backlash, smoothly running and highly dynamic drive systems.
Our high-performance gear devices are designed to withstand the toughest commercial applications.
The gear housings are machined on all sides and invite diverse mounting positions and applications, producing them much sought after in the industry. Consequently our geared motors tend to be to be found within our customers own devices.
The smooth running of Ever-Power gear units and the outstanding load capacity of WATT teeth are achieved with 3D design supported by FEM (Finite Element Method). This tooth geometry guarantees optimum rolling contact under load.
The special tooth root design in combination with tooth helix angle, tooth depth, the components used and surface finish maximizes load capacity. This high gearing capacity enables smaller tires to be used for the same torque, and smaller sized gears with exceptional power density also increase reliability. Ever-Power geared motors are consequently incredible space savers.
Gearing manufactured with such micro-geometric accuracy allows the gearing play necessary for troublefree rolling contact to be substantially reduced and therefore the gear backlash to become minimized.
Double chamber shaft seals developed by Ever-Power are used as regular in parallel shaft, shaft mounted and helical worm gears for a high level of tightness.
Ever-Power’s modular gear technology meets certain requirements of advanced drive systems:
Excellent power density
Diverse mounting options
Precision Worm Gearboxes & Geared Motors
EP’s precision worm gearboxes are designed for those more demanding applications where small size, high torque, high ratio, low backlash, low noise and long life time are required. Offered in 9 sizes, these worm gearboxes could be supplied with free input shaft, with hollow bore insight shaft and motor flange, and double decrease combination units for slow velocity applications. Using cast iron housings, high quality bronze alloy worm tires and long life bearings, reliability and functionality are the key features of this range.
High Precision Right Position Transmission
WIDE RANGE Of Ratios
Special Surface Treatments
You’ll discover that there are several sources offered for details associated to Compact Worm Gearbox, yet naturally they are of differing degrees of integrity.