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December 17, 2019

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gearbox-PR5
Using miniature gears, Ever-Power offers designed and built exclusive, high accuracy mini gearboxes that can’t be found somewhere else. Our miniature gearboxes are available in several configurations, which includes worm and wheel, cross axis helical, bevel, inline spur, and more. We are able to also provide custom micro gearboxes that were created and built to meet your specific specifications.
Contact us for the mini gearbox the application requires, or demand a quote upon a customized micro gearbox.
Miniature Bevel Gearboxes | Micro Bevel Gear Drives | Mini Bevel Gearboxes
Bevel Box
Miniature Cross Axis Helical Gearboxes | Cross Axis Helical Mini Gear
Cross Axis Helical
Miniature Shaft-to-Bore Worm Gearboxes & Speed Reducers
Shaft-to-Bore
Miniature 4 Shaft Worm Gearboxes | Mini 4 Shaft Worm Gear Motors
4 Shaft Worm
Miniature Flange Worm Gearboxes | Micro Flange Worm Gear Drives
Flange Worm
Miniature Inline Spur Gearboxes | Micro Inline Spur Rate Reducers
Inline Spur
Compact Worm
Compact Worm
Micro Gearbox Options
Gearboxes are also known as reducers, gear reducers, rate reducers, gear drives, and gearmotors. All terms can be used more or less interchangeably. Please be aware that the links for our little gear drives include details on the full range of framework sizes for that series or style.
Bevel Box Micro Gear Drive
Our bevel container miniature gear drives are app rated for the the best balance of performance and cost. Torque can be balanced to meet up your RPM and operating life requirements. Lightweight with low backlash efficiency (less than 1°, with option of 1/2”).
Output torque: up to 7 oz.-inches
Low backlash: ≈1°, option of 1/2”
Rated for input speeds up to 2,000 RPM
Temperature range: -5° to 175°F (-20° to 79°C); optional to -40°F (-40°C)
Cross Axis Helical Miniature Gearbox
Ever-Power’ miniature cross axis helical gearboxes provide relatively high levels of thrust in a compact package. They offer an result shaft at 90° from the input, and are available in gear ratios from 1:1 to 40:1. Lightweight but durable, with machined aluminum housings and hardened alloy steel gears.
High efficiency: up to 88% at 1,000 RPM
Low backlash: only ≤30 arc minutes
Rated for input speeds up to 4,000 RPM
“Left hand” models available
Miniature 2 Shaft Worm Gearbox
Our miniature 2 shaft worm gearCompact Worm Gearbox Motors are engineered for ≤30 arc moments of backlash or better. Also called “shaft to bore gearboxes,” the unit provide a single insight shaft that protrudes from opposite sides of the housing; output is certainly a keyed bore. Standard one- and double-end shafts can be found and given keys and retainer rings. An array of equipment ratios and insight sizes can be found to meet your preferences.
High efficiency: up to 86% at 1,000 RPM
Low backlash: ≤30 arc minutes or better
Available in ratios from 5:1 to 120:1
Rated for input speeds up to 3,000 RPM
Miniature 4 Shaft Worm Gearbox
Every miniature 4-shaft worm gearbox from Ever-Power features precision-machined hardened metal gears, solid aluminium housings, and long lasting lubrication. They provide two insight shafts on opposing sides of the frame, with two result shafts perpendicular to the insight shafts. Our mini 4 shaft worm equipment drives deliver high performance efficiency with low backlash.
High efficiency: up to 82% at 1,000 RPM
Low backlash: less than ≈2°
Available with gear ratios from 1:1 to 32:1
Rated for input speeds up to 4,000 RPM
Miniature Flange Worm Gear Drive
These micro flange worm gearboxes produce an output at 90° from the input. They deliver superior overall performance in an amazing array applications and are constructed with little footprints, making them perfect for operations where space is limited. They offer high efficiency with low backlash.
Gear ratios from 6.66:1 to 80:1
High efficiency: up to 83% at 1,000 RPM
Low backlash: only ≤4°
Max. input speed: 3,000 PRM
DC motor option available
Miniature Inline Spur Gearbox
Specifically engineered for encoder applications, Ever-Power micro inline spur gear drives can be found in two frame sizes, and so are rated for boosts to 3,000 RPM. Aluminium housings and stainless gears and shafts make these inline spur gearboxes challenging and corrosion resistant, for your the majority of demanding applications.
Result torque: up to 125 oz.-inches
Low backlash: as little as 15 arc minutes
Available with gear ratios from 4.96:1 to 3600:1
Optional synchro cleats available
Compact Wormwheel Gearbox
These miniature correct angle worm equipment reducers deliver superior performance with high efficiency, and show rugged construction for challenging power transfer functions. Available in three gear ratios (5:1, 10:1, 20:1), our small worm gearboxes are designed in extremely small footprints for applications where space is bound.
90° output angle
Gear ratios: 5:1, 10:1, and 20:1
Up to 12.5 inch-lbs. of output torque
Max. input speed: 3,000 RPM
Small footprint: 1.5” x 1.5” x 1.08”
Custom Miniature Gearbox
Ever-Power may engineer and produce a custom miniature gearbox to meet up your unique specs. We can produce custom micro gearboxes in any configuration your application requires, with result torque amounts as high as 900Nm. We are able to work from your gearbox designs, reverse engineer a preexisting unit, or assist you to develop an all-new design that delivers the performance you will need. Demand a quote on a custom miniature gearbox or contact us to discuss your unique requirements.
The Ever-Power Advantage: Little is No Big Problem
Broadest collection of small gear reducers
Greased for life
Ruggedly built
Modifications and particular ratios available
Custom small gearboxes designed to suit
Input & Output Shafts
Input and result shafts with drive crucial and retainer rings could be supplied to your specs for any of our hollow bore miniature gearboxes. We provide a basic selection of solitary ended or dual ended shafts to put together in these gearboxes. All gearbox shafts are given keys and retainer bands.
For P and PF series worm and wheel gearboxes use our P/PF gearbox shafts.
For Electronic series crossed axis helical gearboxes use our E gearbox shafts.
For F series spur gearboxes, contact our application engineers to go over your particular needs.
We provide a broad selection of misalignment shaft couplings in ” and metric bore sizes. ” and metric precision surface shafts are available from stock.
Die-cast zinc casing – Various models for hands operation
Compact Worm Gearboxes
4731 to 4742, 4746 to 4767
Perfect for use with crank handle
Main physical dimensions:
P/N 4731 to 4742 40mm x 40mm x 70mm
P/N 4747 to 4767 17mm x 35mm x 42mm
Wide variety of ratios from 1:1 to 30:1
1:1, 2:1 and 2.8:1 are not self locking, all other ratios are.
Max. output torques: 2 Nm to 17 Nm
Hand operation only
Direct coupling between servo motor and worm gear is one of the key strengths of EP worm gearmotors, which combine DC engine technology with exceptional strength and wear resistance. Motor and gearbox were created as you single, compact unit. Because of their reduced current draw, these gearmotors deliver more accurate control of working temperature and higher effectiveness.
45 W to 250 W rated output power
Gearbox centre-centre size 31 mm and 33 mm
Aluminium gearbox casing
Case-hardened, tempered and ground worm
High tin bronze worm gear
Steel shaft planetary gearboxes
Case-hardened and tempered steel gears
Low noise Range of coupling flanges
We deliver worm gearboxes, spur gearboxes and planetary gearboxes with or without integrated linear lead screw / ball screw adapted to our flexible modular concept.
Based on this we are able to select a wide selection of regular customizations to meet the requirements of various properties that are essential for each application.
If your application takes a gearbox with some special real estate such as small dimensions or low weight in relation to power, high efficiency, quiet and vibration-free operation, long life, high resistance to vibration, pressure or temperature, integrated linear screw, or a mixture of this kind of properties, our item range with more than 1000 different standard gearboxes is probably a good start to be able to deliver a product that stands out on your side.
Small gearboxes are high-quality gearboxes for regular drives. The electric engine is included with the gearbox right into a single device (the first gear is directly on the electric motor shaft). Separate gearboxes for link with conventional IEC motors may also be supplied on request.
Due to the complexity of the gearboxes’ configuration, they cannot be purchased inside our e-shop. Our professionals will be happy to help you create your selection. We will be happy to send you documentation or design a suitable set directly, on demand.
VANE MOTORS WITH GEARBOXES
Combinations feasible with all our vane motors
Coaxial gearbox
Planetary gearbox
Worm gearbox
ATEX combinations possible
Stainless steel options possible
Special wishes possible
Ever-Power worm gearboxes possess earned a popularity to be an industry benchmark worldwide. Our achievement came from our relentless drive for quality with state-of-the-artwork technology, all and will be offering worm gearboxes are affordable prices. High flexibility accorded through a wide choice of mounting choices, shaft configurations and motor interfaces, makes the Ever-Power worm gearbox the default choice for the industry. The helical-worm and the double-worm edition, with or without the torque limiter, add up to the advantage, creating an extremely versatile drive system.
Ever-Power Worm gearboxes provide high torque with low swiftness gear ratio. Being basic and compact in style, these gears can perform higher gear ratio than the helical gears. These worm decrease gears having screw type characteristics act like helical gears, but its helix angle is typically comparatively bigger) and its body is generally quite long in the axial path. The gears in these gearboxes could be correct or left-handed dependant on the purpose.
Mounting option include universal housing, part flanges, foot (horizontal and vertical), shaft mounted with torque arm. Available in Solid shafts (solitary or double), with torque arm or torque limiter.
Top Quality Geared Motors. Ever-Power gearboxes and geared motors are the electro-mechanical key elements for low backlash, easily running and highly powerful drive systems.
Our high-performance gear systems are built to withstand the toughest industrial applications.
The gear housings are machined on all sides and permit diverse installation positions and applications, making them much popular in the industry. Consequently our geared motors are often to be found as part of our customers own devices.
The smooth running of Ever-Power gear units and the outstanding load capacity of WATT teeth are achieved with 3D design supported by FEM (Finite Element Method). This tooth geometry ensures optimum rolling get in touch with under load.
The special tooth root design in combination with tooth helix angle, tooth depth, the materials used and surface finish maximizes load capacity. This high gearing capacity allows smaller wheels to be utilized for the same torque, and smaller sized gears with outstanding power density also increase reliability. Ever-Power geared motors are as a result incredible space savers.
Gearing manufactured with such micro-geometric precision allows the gearing enjoy required for troublefree rolling contact to be substantially reduced and then the gear backlash to become minimized.
Double chamber shaft seals developed by Ever-Power are utilized as regular in parallel shaft, shaft installed and helical worm gears for a higher level of tightness.
Ever-Power’s modular gear technology meets certain requirements of advanced drive systems:
Excellent power density
Minimum backlash
Smooth running
Diverse mounting options
Maximum reliability
High variability
Precision Worm Gearboxes & Geared Motors
EP’s precision worm gearboxes are made for those more demanding applications where small size, high torque, high ratio, low backlash, low noise and long life time are required. Offered in 9 sizes, these worm gearboxes can be supplied with free insight shaft, with hollow bore insight shaft and engine flange, and double decrease mixture units for slow speed applications. Using cast iron housings, top quality bronze alloy worm tires and extended life bearings, reliability and efficiency are the key top features of this range.
High Precision Right Position Transmission
Long Lifetime
Wide Selection Of Ratios
Special Surface Treatments